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Strategies for recovery of ammonia-inhibited thermophilic biogas process, were evaluated in batch and lab-scale reactors. Active methane producing biomass (digested cattle manure) was inhibited with NH
4Cl and subsequently, 3–5 days later, diluted with 50% of water, or with 50% digested manure, or with 50% fresh manure or kept undiluted. Dilution with fresh cattle manure resulted in the highest methane production rate during the recovery period while dilution with digested cattle manure gave a more balanced recovery according to the fluctuations in volatile fatty acids. Furthermore, the process recovery of a 7600
m
3 biogas plant suffering from ammonia inhibition was observed. The ammonia concentration was only gradually lowered via the daily feeding with cattle manure, as is the normal procedure at Danish full-scale biogas plants. Recovery took 31 days with a 40% methane loss and illustrates the need for development of efficient process recovery strategies.