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[NZP]: A new family of ceramics with low thermal expansion and tunable properties
Ist Teil von
Journal of the European Ceramic Society, 2007, Vol.27 (2), p.1253-1258
Ort / Verlag
Oxford: Elsevier Ltd
Erscheinungsjahr
2007
Quelle
Alma/SFX Local Collection
Beschreibungen/Notizen
Ceramic materials belonging in the sodium zirconioum phosphate (NZP), family were prepared and characterized, with the view to identify a ceramic material, that may be used as honeycomb material in three way catalysts (TWC). Two different families were studied.
The first one belongs to the system Ca
1−
x
Ba
x
Zr
4P
6O
24 (
x
=
0–1). This system was chosen because CaZr
4P
6O
24 contracts while BaZr
4P
6O
24 expands on heating. The material for
x
=
0.25 has a thermal expansion coefficient value close to zero and its flexural strength varies between 36 and 50
MPa for porosity of 17–28%. However, this system is quite unstable in acidic environments.
Another NZP system, namely Ba
1+
x
Zr
4P
6−2
x
Si
2
x
O
24 (
x
=
0–0.4) was investigated. The effect of the addition of Si substituting P was studied. As
x increases, the thermal expansion coefficient decreases. For
x
=
0.22, the material is chemically stable and has a TEC value close to zero. Its porosity was quite high (36–47%) combined with flexural strength in the range of 20–40
MPa.
Additionally, it was proved that materials with adequate physical and mechanical properties can be produced at relatively fast firing schedules. Optimum calcination time is 4
h and optimum sintering time is 8
h.