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Materials science & engineering. A, Structural materials : properties, microstructure and processing, 2022-08, Vol.850, p.143529, Article 143529
2022
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Autor(en) / Beteiligte
Titel
Regionalization of microstructure characteristics and mechanisms of slip transmission in oriented grains deposited by wire arc additive manufacturing
Ist Teil von
  • Materials science & engineering. A, Structural materials : properties, microstructure and processing, 2022-08, Vol.850, p.143529, Article 143529
Ort / Verlag
Lausanne: Elsevier B.V
Erscheinungsjahr
2022
Quelle
Alma/SFX Local Collection
Beschreibungen/Notizen
  • Regionalization of microstructure regulation and mechanical property adjustment during the thermal cycle of the deposition process plays a vital role in the grain morphology and orientation of aluminum alloy components manufactured using wire arc additive manufacturing (WAAM) technology. However, the microscopic mechanism of the mechanical property difference caused by uneven microstructure in different regions remains unclear for the WAAM 2319 alloy. The geometric properties of grains are described quantitatively in different regions for the WAAM 2319 alloy through EBSD data processing and analysis. The effect of grain orientation on grain boundary, including subgrain boundaries and the boundary of coincidence site lattice (CSL boundary), are explored with EBSD data. The grain boundary and dislocations are characterized by transmission electron microscopy (TEM). The distribution of geometrically necessary dislocation (GND) in the WAAM block at different regions is studied through EBSD analysis. The high Schmidt factor or Taylor factor (M) percentage was quantitatively calculated in different regions. Then the relationship between grain morphology and plastic deformation ability is established through these factors. The results indicate that the average grain size is small and located in the top and middle of the WAAM sample with a low critical Taylor factor (Mc). The Taylor factor in most grains easily exceeds Mc (Mc < M), which causes most dislocations to pass through grain boundaries quickly, and plastic deformation easily occurs in these regions. There are various CSL boundaries except Σ3 boundaries existing in the middle of the sample, which can maintain the high mobility of the grain boundaries. Therefore, more slip transmission in the middle of the WAAM sample can provide the driving force for grain boundary migration. Most grains with a high subgrain boundary density (above 2.5) and the geometrically necessary dislocation (GND) density (5 × 1014 m−2) can hinder the movement of dislocations and improve the strength of materials at the sidewall of the sample. The Schmidt factor of columnar crystals is generally low (below 0.25), and the sliding system does not start rapidly in columnar crystals, especially at the bottom of the WAAM sample. •Regionalization of grain geometric properties after the WAAM process is fitted.•The influence mechanism of grain morphology on plastic deformation is revealed.•The relationship between grain misorientation and slip transmission is built.•The mechanisms of slip transmission around the grain boundary are explored.

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