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International journal of fatigue, 2020-10, Vol.139, p.105750-12, Article 105750
2020

Details

Autor(en) / Beteiligte
Titel
Study on the effect of residual stresses on fatigue crack initiation in rails
Ist Teil von
  • International journal of fatigue, 2020-10, Vol.139, p.105750-12, Article 105750
Ort / Verlag
Kidlington: Elsevier Ltd
Erscheinungsjahr
2020
Link zum Volltext
Quelle
Alma/SFX Local Collection
Beschreibungen/Notizen
  • •The state of residual stresses of on-line heat-treated rails was studied.•Rail manufacturing influences the stress state of rails after repeated wheel loads.•FPmax differs with residual stresses applied or not.•The relationship between FPmax and residual stresses is complicated. Rolling contact fatigue cracks shorten rail service life, and increase costs of rail maintenance and replacement significantly. The aim of the present study is to investigate the effect of residual stresses induced by manufacturing and repeated wheel-rail contact on fatigue crack initiation in rails. To this end, three-dimensional finite element models of rail on-line heat treatment, rail straightening, and wheel-rail contact were established to study the state of residual stresses of on-line heat-treated rails. The effect of residual stresses induced by rail manufacturing and repeated wheel-rail contact on fatigue crack initiation was analyzed based on a fatigue parameter FPmax by Jiang–Sehitoglu low cycle fatigue criterion. Rail fatigue crack initiation mechanism under the combined action of wheel load and residual stresses was studied. The results show that residual stresses induced by rail manufacturing affect the stress state of on-line heat-treated rails after repeated wheel loads. The influence of residual stresses induced by rail manufacturing and repeated wheel-rail contact on the FPmax of rails is significant. However, there is no positive or negative correlation between residual stresses and FPmax of rails under different wheel loads and friction coefficients.

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