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Data preparation for focused ion beam machining of complex three-dimensional structures
Ist Teil von
Proceedings of the Institution of Mechanical Engineers. Part B, Journal of engineering manufacture, 2008-01, Vol.222 (1), p.67-76
Ort / Verlag
London, England: SAGE Publications
Erscheinungsjahr
2008
Quelle
Alma/SFX Local Collection
Beschreibungen/Notizen
The realization of complex three-dimensional structures at micro- and nanometre scale in various materials is of great importance for a number of micromechanical, microoptical, and microelectronic applications. Focused ion beam (FIB) patterning is one of the promising technologies for producing such three-dimensional structures utilizing layer-by-layer fabrication methods. A novel and efficient data preparation approach is proposed in this paper for layer-based FIB processing. By applying it, complex surfaces can be designed easily in any three-dimensional computer-aided design (CAD) package and then converted into GDSII streams for FIB sputtering or deposition. To validate the proposed CAD/CAM approach an experimental study was conducted. The factors that can affect the accuracy of the structures produced by layer-based FIB processing are also discussed. By assessing all stages of the proposed approach and the results of its experimental validation, conclusions are drawn about its applicability.