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Calibrated FEM modelling of rock cutting with PDC cutter
Ist Teil von
MATEC Web of Conferences, 2018, Vol.148, p.16006
Ort / Verlag
Les Ulis: EDP Sciences
Erscheinungsjahr
2018
Quelle
EZB Electronic Journals Library
Beschreibungen/Notizen
Complexity of bit-rock interactions and formation fracture makes rock drilling a challenging task from modelling perspective. A finite element model is developed which can plausibly capture the rock fractures while it is capable of evaluating drilling forces for various values of Rate of Penetration (ROP), bit angular velocity and cutter configuration. Firstly, experiments on a single cutter rig are performed with various drilling parameters to be compared to the proposed FE model. Prior to detailed numerical simulation, a rigorous computation test on material model characterization and the element size and type is conducted to ensure feasible and reliable simulation results. The cutting forces are analysed for different values of WOB, rake angle, initial depth of cut and cutter speed for a single-cutter linear cutting. The formation fragmentation process and computed results are comparable to laboratory tests.